Product Overview:

This equipment is a UV dispensing automation line. Typically, one operator is required to manually retrieve materials from the upstream conveyor, and after the solder joint inspection station confirms compliance, another operator need to place the product onto the belt conveyor to complete the material feeding process manually. Therefore, it is necessary to integrate automatic unloading machine and belt conveyor to save two manpower resources.

Application Fields:

1. Electronics products: It can bond electronic products (e.g., smartphones, computers, TVs) by generating micro-current during the bonding process, enhancing connection stability and reliability between electronic components.

2. Optical Products: It can be used to manufacture various optical products such as coat, lenses, and eyewear.

3. Automotive Manufacturing: It can be used to bond interior trims and parts (e.g., instrument panels, seats) in automotive manufacturing.

Production Process:

1. Manual tabl is constructed using section steel, with sheet metal enclosing the fixture conveyor line. After inspecting solder joints at the manual table, products awaiting dispensing is placed at the loading position.

2. The robotic material handling module extracts dispensed & cured products from fixtures (the jaw cylinder clamps the PCB → the 4-axis mechanism elevates → the Z-axis cylinder descends → the cable clamp secures the wire harness). And the 4-axis then positions the products above the conveyor belt for unloading.

3. Post-curing, the 4-axis unloading jaw mechanism retrieves the products and transfers them to the discharge position.

4. When the product arrives at the unloading position, the sensor at the end of the conveyor belt detects the product and triggers an alarm. Then, the system pauses for manual intervention. After removing 60pcs of products, the equipment resumes operation.